GENERATOR (for 100A Type) > DISASSEMBLY

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1. REMOVE GENERATOR CLUTCH PULLEY


    A219801E01

  1. Using a screwdriver, remove the generator pulley cap.
    Text in Illustration 
    *1
    		Generator Pulley Cap

  1. Clamp the generator drive end frame in a vise tightly.



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  1. Confirm SST (A) and (B) shown in the illustration.

    SST
    09820-63021  



    A219767E01

  1. Place the rotor shaft end into SST (A).
    Text in Illustration 
    *1
    		Rotor Shaft



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  1. Fit SST (B) onto the clutch pulley.
    Text in Illustration 
    *1
    		Clutch Pulley



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  1. Loosen the pulley by turning SST (B) in the direction shown in the illustration.
    Text in Illustration 
    *a
    		Hold
    *b
    		Turn

    NOTICE:
    1. Check that the drive end frame is secured in the vise tightly.
    2. Hold SST (A) tightly during the operation.

  1. Remove SST from the generator assembly.

  1. Remove the clutch pulley from the rotor shaft.



2. REMOVE GENERATOR REAR END COVER


    A219770

  1. Place the generator assembly on the clutch pulley.



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  1. Remove the 3 nuts and generator rear end cover.



3. REMOVE GENERATOR TERMINAL INSULATOR


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  1. Remove the terminal insulator from the generator coil.



4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


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  1. Remove the 2 screws and brush holder from the generator coil.



5. REMOVE GENERATOR COIL ASSEMBLY


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  1. Remove the 4 bolts.



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  1. Using SST, remove the generator coil assembly.
    Text in Illustration 
    *a
    		Hold
    *b
    		Turn

    SST
    09950-40011   (09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011)



6. REMOVE GENERATOR ROTOR ASSEMBLY


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  1. Remove the generator washer.



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  1. Remove the generator rotor assembly.



7. REMOVE GENERATOR DRIVE END FRAME BEARING


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  1. Remove the 4 screws and bearing retainer from the drive end frame.



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  1. Using SST and a hammer, tap out the drive end frame bearing from the drive end frame.

    SST
    09950-60010   (09951-00250)
    09950-70010   (09951-07100)